Foam
Plywood and Sawdust
19 September 2013 23:34 Filed in: Construction
Building a new railroad starts with the planning, obviously, but it doesn’t really feel like it’s started until the sawdust starts to fly. Last week, after much re-thinking and dithering, I bought some plywood and let fly. Construction has officially begun on the One Point Five Meter Line (and I really need to think up a name for it). The concept has changed slightly since I first wrote about it a month ago. Then it was going to be three small sections (or maybe two) that connected together, and I was still thinking of a high-level platform line that would work for either light rail vehicles like my Setagaya trams, or single-car commuter trains.
The current concept, which could still be modified, uses low-level platforms and street track, and is more suited to light rail vehicles like the Portrams I covered last time. But what won’t change is the shape: that’s cut, glued and painted, as you can see above. It’s a single assembly, one foot (30 cm) wide and five feet (1.5m) long, standing six inches (15 cm) tall at the high end.
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The current concept, which could still be modified, uses low-level platforms and street track, and is more suited to light rail vehicles like the Portrams I covered last time. But what won’t change is the shape: that’s cut, glued and painted, as you can see above. It’s a single assembly, one foot (30 cm) wide and five feet (1.5m) long, standing six inches (15 cm) tall at the high end.
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Mocking Up the Hilltop
It’s very pink, but with a bit of imagination you can see the forested hill rising behind the houses, which will have a small Shinto shrine tucked in amongst the trees, with a stairway down to street level, a very typically Japanese scene. This mock-up was part of my final refinement of the design for the Hilltop Scene. I’m not quite done, but I’m beginning to accept that I have a sound idea for what I want to do.
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Hybrid Design and Temporary Scenery
There’s a “right” way to build a model railroad: build some subroadbed structure (often plywood screwed and glued in place, sometimes foam held together with glue), add roadbed (paperboard or cork are typical, a type of foam rubber is also used) held in place with wood glue or similar, attach track (held in place by silicone caulk, or temporary nails), and apply ballast (crushed stone or artificial granular substances) glued in place with diluted white glue. Make sure the track works, protect it with tape, wax paper, and other things, then add scenery of carved foam, plaster cloth or other material, paint it, glue down ground scatter, shrubs and other scenery, and plant buildings in places prepared for them.
This approach produces everything from the basement-filling layouts typical of North America, to the smaller layouts found in Europe, right down to the switching layout-on-a-shelf more typical of the space-constrained builder (common in the U.K., but hardly limited to there), as well as modular layouts that only get set up at club meetings and shows. Smaller layouts often use a box structure for the subroadbed rather than the more material-efficient approaches (like L-girder) used in larger layouts.
It is, effectively, the collective wisdom of decades of western modelers (North American and European in particular), promulgated in books, magazine articles, and today web postings. And it’s not a bad approach; it’s the collective wisdom because it works and has proven itself capable of producing long-lasting and reliable model railroads. Read More...
This approach produces everything from the basement-filling layouts typical of North America, to the smaller layouts found in Europe, right down to the switching layout-on-a-shelf more typical of the space-constrained builder (common in the U.K., but hardly limited to there), as well as modular layouts that only get set up at club meetings and shows. Smaller layouts often use a box structure for the subroadbed rather than the more material-efficient approaches (like L-girder) used in larger layouts.
It is, effectively, the collective wisdom of decades of western modelers (North American and European in particular), promulgated in books, magazine articles, and today web postings. And it’s not a bad approach; it’s the collective wisdom because it works and has proven itself capable of producing long-lasting and reliable model railroads. Read More...
Riverside Station Subway Foam
28 June 2010 12:15 Filed in: Construction,Design
And finally, work begins on the Riverside Station scene in earnest. The initial focus will be on getting the Rapid/Shinkansen tracks operational. This is the outer loop, that crosses this scene in the front, running above the subway station at the right end of the scene. To do that, foam for the left portion needs to be shaped and painted, which is relatively simple (and was mostly done this weekend, although there’s still a bit of green to be added after some of the primer dries).
The real work will be getting the roof over the subway station built (and putting in the Subway station itself). This hasn’t been done yet, although the plan is final: a strip of foam will form the riverbank, and hold up one edge of a sheet of 0.080” (2mm) styrene that forms the roof of the station as well as the roadbed of the Rapid/Shinkansen tracks. The front edge will be held up by a half-inch strip of 1/8” aluminum supported on wooden posts, just over the cut-out “windows” that provide a view of the subway.
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The real work will be getting the roof over the subway station built (and putting in the Subway station itself). This hasn’t been done yet, although the plan is final: a strip of foam will form the riverbank, and hold up one edge of a sheet of 0.080” (2mm) styrene that forms the roof of the station as well as the roadbed of the Rapid/Shinkansen tracks. The front edge will be held up by a half-inch strip of 1/8” aluminum supported on wooden posts, just over the cut-out “windows” that provide a view of the subway.
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Subway Track Cleanup, Etc.
This weekend went largely to the beginning of the final (I hope) laying of the subway track, which has been in place, in whole or in part, through more than six months of construction. As a result, it has gotten a bit dirty. All track was pulled up, cleaned with isopropyl alcohol on a cotton pad, and relaid. At the same time, insulated unijoiners (black, in the photo above) were inserted to divide the track into electrical blocks (for power feeds and future occupancy detectors) and power feeds were wired up to terminal strips under the table. I didn’t get it all done, perhaps a bit more than half, but I should be able to finish it during the week and run trains by next weekend.
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May 2010 Status - Carving Foam
Time marches on, but it seems to be crawling on the banks of the Sumida. The hillside covering the subway has made little apparent progress over the last month, going from squarish blocks of pink foam to carved, but still pink, sections, which only just received a first coat of primer (and have yet to be glued in place).
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Measure Twice, Cut Once, Get it Wrong Anyway
11 May 2010 00:24 Filed in: Construction,Errors
Some days it doesn’t pay to go into the railroad room. I had spent the weekend carving foam for the hillside that separates the Urban Station scene and the Riverside Station scene from the large river. Just before I was ready to glue it down, I decided to check the clearance of my subway tunnel, and found it seriously wrong. After realizing that my “two-inch” insulation foam was 1.75 inches thick (and I’m sure I measured it before), and raising it up with a chunk of gatorboard (barely visible above, on the left below the pink foam), I still had a bit of a problem. Read More...
First Scenery
21 February 2010 19:09 Filed in: Construction,Scenery
The last couple of weeks have been mainly spent on the initial scenery for the “Village” part of the River Crossing scene. This consisted of carving and gluing foam, making and painting bridge abutments, laying plaster cloth (seen above) and filling in various gaps, applying a stone texture to the face of the sloped sections of embankment, and laying cork where the track goes. Read More...
Inaugural Train
The first train ran tonight. As you can see, the table is still a bit unfinished. I added the legs and framing for the end that won’t have scenery, and put down the plywood for the subway level return loop. Read More...
